Manufacturing Plants

Factory Construction

We offer comprehensive support for factory construction, and production and auxiliary facilities throughout EPCC services, placing an emphasis on factory production efficiency.

Factory Construction
Factory Construction

Our factory construction projects are designed, taking production facilities into consideration in order to build factories that best match our clients' needs.
We offer full support for all aspects of a project, ranging from the design and erection of factory buildings and manufacturing facilities, power receiving and transforming facilities, water facilities, air-conditioning facilities, lighting facilities, entry/exit control, and security equipment such as surveillance cameras.
We also meet a wide range of requirements, such as replacing existing factories and enhancing earthquake safety. For example, we offer one-stop services for transferring production facilities overseas, including dismantling and packaging domestic facilities, taking care of all transportation and import procedures, constructing factories overseas, and restoring all existing facilities to working order.

Key Points

  • Our systematic construction method helps cut costs, reduce delivery periods, and provide high quality.
  • We offer comprehensive support for the construction of buildings and production facilities, and the installation of power receiving and transforming facilities and other types of auxiliary equipment.
  • We offer one-stop support for the dismantling, exporting/import procedures, and reassembly of existing facilities in transferring a factory overseas.

View "Plant Construction Solutions"

Manufacturing Facilities

Total support for production facilities, including chemical, pharmaceutical, food, and equipment assembly plants

Manufacturing Facilities
Manufacturing Facilities

In order to help optimize an entire production facility with regard to circulation planning and zoning for segregating between workers and parts as well as production management systems, we offer comprehensive engineering services, ranging from the survey and planning stages to the design and implementation stages. This is to efficiently realize a safe and comfortable facility.

In order to fully satisfy client requirements, we also offer one-stop services, encompassing cleanrooms and transportation, packaging and storage facilities, as well as security systems in the vicinity of production facilities.

Key Points

  • A 4D simulation process flow has been added to our 3D design data that consist of construction material quantity management, schedule planning, and personnel planning.
  • We offer safe and comfortable production facilities without waste through total engineering.

Power Receiving and Transforming Facilities

EPCC services for ultrahigh-voltage transforming and substation facilities using equipment from diverse manufacturers

Power Receiving and Transforming Facilities

We offer systems that perfectly match client needs, regardless of whether we are installing new facilities, replacing obsolete facilities, or implementing power-saving measures. We propose optimal solutions that best meet clients' budgets and needs using equipment from diverse manufacturers.
When refurbishing facilities, we can propose segmenting or minimizing construction periods to provide flexible operation plans.

Key Points

  • We select optimal equipment from diverse manufacturers, prioritizing clients' needs.
  • We propose segmenting or minimizing construction periods, considering the downtime.

Electrical Systems for Large Plants

Extensive experience with electrical facilities for ironworks and other large plants

Electrical Systems for Major Plants
Electrical Systems for Major Plants

We offer EPCC services for the installation of electrical facilities at large plants such as steel and non-ferrous metal plants and paper mills both in Japan and abroad. We can also procure and install electrical products from overseas manufacturers.

Major Plants

  • Steel and non-ferrous metal plants: Hot rolling, cold rolling, shaped steel, bar steel, wire rod, electrical furnace, continuous casting, and other processes
  • Paper manufacturing plants: Paper machines, winders, etc.

Main equipment

  • Power receiving and transforming facilities, motors, control panels, air conditioning, etc.

Key Points

  • We support electrical equipment from overseas manufacturers.

Cleanrooms

Designing and constructing cleanrooms optimized for their intended use, drawing on reliable engineering expertise and extensive experience

Cleanrooms

Precision equipment, pharmaceutical, and food manufacturers require cleanrooms with different configurations and performance classes according to their purposes. There are cleanroom standards for different classes.
In addition to the maintenance of cleanliness, cleanrooms require different technologies and knowledge in order to cope with and prevent contaminants.
We offer a suite of services for the construction of cleanrooms tailored to client requirements, encompassing proposals, design, equipment procurement, installation, and validation. We employ air-stream analysis and other latest technologies, drawing on our wide-ranging experience and track record.

Key Points

  • We offer one-stop services for design, procurement, installation, and validation for purpose-built cleanrooms.

Reverse Engineering

Control equipment from overseas manufacturers upgraded through reverse engineering according to Japanese specifications

Reverse Engineering
Reverse Engineering

Our reverse engineering technology allows us to restore aging control facilities. The equipment that has been reliably used to date by clients can be retrofitted. Feel free to consult with us in the following situations:

  • When you wish to upgrade control equipment from overseas manufacturers according to a Japanese specification
  • When you wish to replace your analog control panels with programmable logic controllers (PLCs)
  • When you wish to replace control equipment that is currently a black box
  • When you wish to replace DC motors with AC motors
  • Reverse engineering is a process of analyzing the output of existing control facilities to realize the same function in a new manner.

Key Points

  • Drawing on our unique expertise, we examine and analyze existing functions to reproduce the same functions in a new manner.
  • We also support black boxes.
  • We offer these services for a wide range of equipment from Japanese and overseas manufacturers.

Motor Maintenance Service

Maintenance and refurbishment services for equipment of all brands

Motor Repair Services
Motor Repair Services

Maintenance and refurbishment services for equipment of all brands, including high-voltage motor insulation diagnosis
At the time of inspection, we offer proposals for long-term maintenance plans in addition to high-voltage motor insulation diagnoses and on-site vibration measurements.
Regarding refurbishment, we offer an array of services, ranging from the dismantling of equipment to transportation, diagnosis, factory repair, inspection, installation, and on-site commissioning.

Main Equipment

Induction motors, DC motors, special motors, synchronous motors, geared motors

Main maintenance

Mechanical repair, high-voltage motor insulation analysis, coil repair and rewinding, balance adjustment, coil insulation analysis

Key Points

  • An array of services, ranging from the dismantling of equipment to transportation, diagnosis, factory repair, inspection, installation, and on-site commissioning

Achieving Carbon Neutrality through ZEB

ZEB Perspective
ZEB image

We have set a target for ZEB to account for more than 50% of the design work we perform in FY 2025

The energy map for ZEB in the office building is used to achieve high efficiency and reduce utility costs for the entire building.

  • Energy creation (Solar Power Generation)
  • Energy storage (Storage Battery, Ice thermal storage)
  • Energy conservation (LED lightning, High efficiency air-conditioning, Human detecting sensor, Low-E double glazed glass, Schedule control)

What is "ZEB"?

It stands for "Net Zero Energy Building" (ZEB) .It is a type of building that designed to achive a confortable environment while reducing the annual primary energy balance consumption in the building to zero.

Ministry of the Environment "ZEB PORTAL"https://www.env.go.jp/earth/zeb/about/index.html

List of Orders

TS Tech Co., Ltd.

Project name: Construction of a new building in the Hamamatsu Plant

Completed in 2023 Hamamatsu City, Shizuoka Prefecture

Scope of order
Construction of a building and appurtenant work

  • Foundation work (spread foundation method)
  • Construction work
  • Machine and equipment installation
  • Machine engineering work
  • Electrical engineering work
  • Piping engineering work
  • Installation of a rooftop solar power system (non-utility generator: 475 kW)
  • Engineering work for a rainwater utilization system
  • Digital signage
  • Exterior greening
TS Tech Co., Ltd.

Cosmelor Ltd.

Project name: Carbon Neutral Project

Completed in 2022 Gotemba City, Shizuoka Prefecture

Scope of order
Project to replace heavy oil-fired steam boilers and water heaters and introduction equipment with zero CO2 emissions.

  • Electric Steam Boiler
  • Heat Pump
  • Heat Exchanger
  • Installation work
  • Piping work
  • Electric work
  • System Control Unit
Cosmelor Ltd. Cosmelor Ltd.

Akita Zinc Co., Ltd.

Project name: Replacement of Bank 1 and Bank 2 power receiving and distributing equipment and installation of new 6-kV power transmission equipment

Completed in 2022 Akita City, Akita Prefecture

Scope of order
Joint venture partner: Toshiba Mitsubishi-Electric Industrial Systems Corporation

  • Replacement of 154-kV gas-insulated switchgear (GIS)
  • Replacement of extra-high-voltage transformers
  • Replacement of metal-clad cubicles
  • Replacement of high-voltage phase-advancing capacitors
Akita Zinc Co., Ltd. Akita Zinc Co., Ltd.

Nabari Factory of Marubishi Oil Chemical Co., Ltd.

Project name: Construction of a new wet grinding mill factory

Completed in 2021 Nabari City, Mie Prefecture

Scope of order

  • Construction of the building of a wet grinding mill factory (total floor area: 504m2, steel-framed, two-story)
  • Production facility (powder transport facility)
  • Utility facilities (for boiler, scrubber, chiller, and other facilities)
  • Power receiving facilities (installation of cubicles and a control cabinet)
Nabari Factory of Marubishi Oil Chemical Co., Ltd. Nabari Factory of Marubishi Oil Chemical Co., Ltd.

Spiber (Thailand) Ltd.

Project name: Structural Protein Manufacturing Plant EPCC

Completed in 2021 Eastern Seaboard Industrial Estate(Rayong), Thailand

Scope of order

  • EPCC for the new plant
  • Joint development an IoT system for the plant using CPS technology with Spiber (Thailand) Ltd.
  • EPCC : Engineering, Procurement, Construction, Commissioning
  • CPS : Cyber Physical System
Spiber (Thailand) Ltd.

Mizkan Holdings Co., Ltd.

Project name: Mizkan’s New Plant Production Facilities Construction

Completed in 2014 Minokamo City, Gifu Prefecture

Scope of order

  • EPC for the new plant's production facilities
    • Chilled plant production facilities (natto production)
    • Dry plant production facilities (manufacturing of pouch container products, bulk products for commercial use, etc.)
    • Utility facilities (water treatment, wastewater treatment, boiler)
  • Relocation of production facilities from other plants
    • Disassembling work, overhaul, reassembling work
Mizkan Holdings Co., Ltd.

TS Tech Co., Ltd.

Project name: New Car Seat Factory / PCC Warehouse Construction

Completed in 2012 Kounosu City, Saitama Prefecture

Scope of order

  • Construction of a car seat manufacturing plant (total floor area 9,986 m2) and auxiliary facilities
  • Construction of PCC warehouse (Parts Control Center, total floor area 2,741 m2)
TS Tech Co., Ltd.

Kiraku Kougyou Co., Ltd. Kita Kyushu Works

Project name: Waste Oil Incineration Plant Facilities Construction

Completed in 2014 Kitakyushu City, Fukuoka Prefecture

Scope of order

  • Construction of an incinerator and auxiliary Equipment
  • Design through to construction of electric power distribution, instrumentation control and electrical control systems
  • Installation of a steam turbine power generation system using exhaust heat from the incinerator
Kiraku Kougyou Co., Ltd. Kita Kyushu Works Kiraku Kougyou Co., Ltd. Kita Kyushu Works

Myodo Metal Co., Ltd. Re-Rolling Factory

Project name: Stainless-steel Sheet Continuous Annealing Line Electrical Equipment Renewal

Completed in 2016 Tsubame City, Niigata Prefecture

Scope of order

  • Installation of AC motor & inverter drive system (replacement of DC motor drive system)
  • Installation of PLC & HMI control system (replacement of analog control system)
Myodo Metal Co., Ltd. Re-Rolling Factory Myodo Metal Co., Ltd. Re-Rolling Factory

VAM®BRN SDN BHD

Project name: Seamless OCTG Pipe Threading Line EPC

Completed in 2016 Negara Brunei Darussalam

Scope of order

  • Machine installation work
    • Customer-supplied equipment: conveyance facilities, production facility (total weight approx. 410 t)
    • TPSC-procured equipment: boiler, compressor, jib crane, band saw, lathe, drill press, milling machine, pipe rack, workbench (total weight approx. 130 t, gross piping length 7,000 m)
  • Electrical construction work
    • TPSC-procured equipment: 41 electricity distribution panels (total cabling length approx. 24,000 m)
VAM®BRN SDN BHD VAM®BRN SDN BHD

TS Tech (Thailand) Co., Ltd.

Project name: Car Seat Manufacturing Plant EPC

Completed in 2013 Hemaraj Chonburi Industrial Estate, Thailand

Scope of order

  • Factory building work (total floor area 33,760 m2)
  • Construction of electrical, air-conditioning, and plumbing equipment
TS Tech (Thailand) Co., Ltd.

Kansai Resin (Thailand) Co., Ltd.

Project name: Paint Facility Enlargement for Resin Production EPC

Completed in 2016 Eastern Seaboard Industrial Estate (Rayong), Thailand

Scope of order

  • Installation of tank, heat exchanger, pump, compressor, cooling tower
  • Piping and cabling work
Kansai Resin (Thailand) Co., Ltd.

PT Kansai Paint Indonesia

Project name: Paint Facility Enlargement for Resin Production EPC

Completed in 2013 Mm 2100 Industrial Town, Indonesia

Scope of order

  • Tank, condenser, pump, heat exchanger, boiler, cooling tower, chiller
  • 20 kV transformer (800 KVA), high platen, low platen, operation panel, control panel
  • Instrumentation equipment
  • Installation work, plumbing work, cabling work, and commissioning work
PT Kansai Paint Indonesia

Daikure (Thailand) Co., Ltd.

Project name: Grating Manufacturing Facility Relocation EPC

Completed in 2011 Hi-Tech Industrial Estate, Thailand

Scope of order

  • Production facilities disassembling work in Japan and exporting to Thailand
  • Production facilities reassembling work in Thailand
Daikure (Thailand) Co., Ltd.

Tigerpoly (Thailand) Ltd.

Project name: Car Parts Manufacturing Plant EPC

Completed in 2016 Rojana #1 Industrial Estate (Ayutthaya), Thailand

Scope of order

  • Factory ridge building work (including electric power distribution, air conditioning and plumbing equipment)
  • Canteen, locker room, and scrap area building work
Tigerpoly (Thailand) Ltd. Tigerpoly (Thailand) Ltd.

Toshiba Carrier (Thailand) Co., Ltd.

Project name: Home & Business-use Air-conditioner Factory EPC

Completed in 2013 Bangadi Industrial Estate (Pathum Thani), Thailand

Scope of order

  • Factory building work (including electric power distribution and air-conditioning and plumbing equipment)
  • Canteen & multistory parking space building work (futsal court of the FIFA official size on the canteen roof)
Toshiba Carrier (Thailand) Co., Ltd. Toshiba Carrier (Thailand) Co., Ltd.

Toshiba Information Equipment (Philippines), Inc.

Project name: Electric Facilities for Plant & Private Power Generation Facilities EPC

Since 1996 Laguna Technopark, Philippines

  • Power receiving and transforming facilities, power distribution facilities, private power generation facilities, exhaust heat recovery-type absorption refrigerator, air conditioning, lighting, etc.
  • Maintenance work for the plant area (total floor area 150,000 m2)
Toshiba Information Equipment (Philippines), Inc. Toshiba Information Equipment (Philippines), Inc.